BHPian K a s h recently shared this with other enthusiasts:Headlight upgrade:After the GJ trip, I started to fix the Bi-LED projectors in the stock headlights. The stock projectors are attached to the headlamp using 4 screws. The new projector has provision for 4 screws, but will need an adapter plate to sit in the headlamp. The old projector had this frame, which also doubled as the cutoff plate. Now I needed to make a similar one which can take the new projector. Something like this. Since I did not take the headlamp to the shop, I could get only the basic plate designed with a notch and 2 screw holes.Video: Link And i drilled the remaining holes needed for the LED projector. Once the plate was done, it was just a matter of assembling the new projector and the new lens. I used gasket maker instead of the sticky tape. This AES UX-3 projector had 3 sets of wires. 1) Low beam (red and black)- Main LED with the cutoff 2) Spot lamp (white and blue) – 3 LED on top of the projector 3) High beam toggle switch (red and black wire with a connector) – Main LED without cutoff Connected the wires to the low beam + high beam wiring harness and used an existing switch to connect the spot lamp. Since this has a high-beam toggle motor, I made sure to connect it to the negative wire from the harness and not the body ground, since it will drain the battery. I had to adjust the low beam to point a bit lower because it was too bright. First, let’s shine a light on a wall that is a few feet away. Only Spot light Only Low beam Low beam + Spot Low beam + High beam Then I found a not-so-dark street to test this. All lights off. Only Spot light Only Low beam Low beam + Spot Low beam + High beam Check out BHPian comments for more insights and information.
