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How to 3D Print Without Supports

How to 3D Print Without Supports

If a section of your 3D model extends beyond 45 degrees from the vertical, it will require supports to print successfully. Even the best 3D printers cannot print mid-air, and support structures provide a solid foundation for complex overhangs, some bridges, and even holes, and this helps prevent issues like warping and deformities in the prints. Even though supports are crucial, they are always difficult to remove. If you don’t want to deal with them, there are things you can do to ensure you print your design successfully without using supports, and we have discussed them below.

Design Considerations

To create 3D models that you can print without 3D printing supports, you should start from the initial design stage by minimizing complex structures. To avoid supports, you should ensure that the overhang angles are not extending more than 45 degrees from the vertical section. You should also consider the YHT rule to know which designs require supports and which do not.

(Image credit: Cults3D)

Any design with a “Y” shape is safe to 3D print without supports, “H” has a bridge-like structure, and you can print it too without supports. However, if the bridge is more than 5mm, you must use supports. The designs with a “T” structure need supports to hold the parts as they will be printed on the air.

In addition to that, you can also design your 3D model in different parts and then assemble them after 3D printing. You can start by identifying the sections of your 3D model that you can 3D print separately. For example, in the design below, you can design the hands, head, and other body parts individually and later attach them.

(Image credit: Thingiverse)

Also, for the design below, you can design and 3D print the top bars separately and combine them later with the main part.

(Image credit: Reddit)

As you design them separately, you must consider how the components will fit together when assembling the final model. This is important to avoid having issues in the long run. If your 3D model has some areas sticking out at an angle that will require supports, as shown, you can add a 45-degree overhang on it.

(Image credit: YouTube)

After adding a 45-degree overhang, it appears as below.

(Image credit: YouTube)

This should be able to print well without the need for supports.

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